High-Speed FPC Flexible Circuit Board Manufacturing Services Rotary Die Cutting Machine Customized Flex PCB Production Solutions Rigid-Flex Circuit Production

High-Speed FPC Flexible Circuit Board Manufacturing Services Rotary Die Cutting Machine Customized Flex PCB Production Solutions Rigid-Flex Circuit Production

A rotary die cutting machine is a crucial component in the production of automotive flexible printed circuits (FPCs). This machine utilizes a rotating die with a sharp cutting edge to precisely shape and cut the FPC materials. Its advanced technology ensures accurate and consistent cuts, resulting in high-quality FPCs for automotive applications. This machine offers versatility in cutting various materials, including flexible substrates, adhesives, and conductive layers. By utilizing this technology, manufacturers can efficiently produce FPCs that meet the specific requirements of the automotive industry. The rotary die cutting machine plays a pivotal role in enhancing the overall performance and reliability of automotive FPCs, contributing to the advancement of automotive technology.

Product functions and parameters:

Mode: FMT250-16B
Stations: 16 Stations / 32 Spindles
Width range: 150/250/350/550/650mm
Max speed: 70m/min
Cutting precision: ±0.1mm
Dimension: 6400*1420*2350mm
Weight: 8T
Certification CE & ISO
Quick-change modular various design

(1): The device has an automatic material break protection function, reducing material waste and improving production efficiency;
(2): It maintains stable tension and alignment, and is easy to operate;
(3): The adjustable material feeding and receiving shaft is movable, facilitating process debugging and reducing the distance for material feeding and receiving;
(4): The tool holder is cast as a whole, unaffected by external factors, ensuring processing precision and avoiding deformation;
(5): It has a high-speed and high-precision die-cutting capability, with a maximum speed of up to 60m/min; 
(6): It can store up to 200 sets of processes for easy and flexible adjustment;
(7): It has an automatic alarm function of material breakage;
(8): It is equipped with an emergency stop protection system;
(9): It has an automatic material deviation correction function;
(10): Electric eye tracking, automatic tracking die cutting (optional);
(11): Synchronization can be realized for each tool holder;
(12): CCD online detection function: online detection of product size, bad product identification (hardware selection)

Production and QC Process:
The production process of rotary die cutting machines for automotive flexible printed circuits (FPCs) involves several steps to ensure high-quality outputs. Here is an overview of the production and quality inspection processes:

1. Material Preparation:
   - Flexible Substrates: Rolls of flexible substrates, typically made of polyimide or polyester, are prepared for processing.
   - Conductive Layers: Copper foils are laminated onto the flexible substrates.
   - Adhesives: Adhesive layers are applied to bond the conductive layers and provide insulation.
2. Design and Programming:
   - The desired FPC design is created using computer-aided design (CAD) software.
   - The design is converted into a digital format compatible with the rotary die cutting machine.
   - Programming instructions, such as cutting paths and dimensions, are prepared for the machine.
3. Die Cutting Process:
   - The rotary die cutting machine receives the digital programming and settings.
   - The machine's rotating cylinder, containing sharp cutting dies, precisely cuts the FPC materials according to the programmed paths.
   - The cutting process may include various shapes and features, such as openings, notches, and fine traces.
4. Debris Removal and Inspection:
   - Any debris or leftover material is removed from the produced FPCs.
   - Visual inspection is performed to check for any visible defects, such as incomplete cuts, tear-outs, or misalignments.
5. Quality Testing Procedures:
   - Electrical Testing: FPCs undergo electrical testing to ensure proper conductivity and insulation.
   - Dimensional Accuracy: FPC dimensions are measured using precision tools to verify compliance with specifications.
   - Flexibility Evaluation: FPCs are subjected to flexing tests to assess their durability and capability to withstand automotive conditions.
   - Adhesion Testing: The strength of adhesive layers is assessed to ensure proper bonding.
6. Packaging and Quality Control:
   - The approved FPCs are carefully packaged to protect them from damage during storage and transportation.
   - Random sampling and regular quality control checks are conducted to ensure ongoing batch conformity and adherence to quality standards.

After-service:
Engineers be dispatch to customers place for training and debugging
One-year free warranty (except consumables), life paid maintenance and overseas service

Applications:
Our rotary die-cutting machine can produce various types of products, including:
1. Paper products:
   - Cardboard boxes
   - Paper bags
   - Greeting cards
   - Paper labels and stickers
   - Die-cut shapes and designs for crafts
2. Fabric and textile products:
   - Cut pieces for clothing and accessories
   - Appliques and patches
   - Fabric shapes for quilting and crafts
3. Plastic products:
   - Plastic packaging materials
   - Plastic shapes and cutouts for various applications
4. Leather products:
   - Leather accessories
   - Leather shapes for crafts and decorations
5. Foam and sponge products:
   - Cushions and padding
   - Foam shapes for crafts and hobbies
6. Rubber products:
   - Gaskets and seals
   - Rubber stamps and embossing
7. Many other materials:
   - Thin metal sheets for jewelry and crafts
   - Cork, felt, and other specialty materials for specific applications

Advantages:
Rotary die cutting machines offer several advantages in the production of automotive Flexible Printed Circuits (FPCs). Here are some key benefits:
1. Precision Cutting: Rotary die cutting machines use sharp cutting dies that can precisely cut through flexible substrates with accuracy and consistency. This ensures the production of FPCs with intricate shapes, fine traces, and precise dimensions, meeting the specific requirements of automotive applications.
2. High Efficiency: These machines can perform rapid and continuous cutting processes due to their rotary motion. They can cut multiple layers of flexible materials in a single pass, increasing productivity and reducing production time. This efficiency is particularly advantageous for automotive FPC production, where large quantities of FPCs are often required.
3. Versatility: Rotary die cutting machines can handle a wide range of flexible materials, including various types of substrates, conductive layers, and adhesive materials. This versatility allows for the production of FPCs with different combinations of materials, meeting the diverse needs of automotive applications.
4. Clean and Burr-Free Cuts: The cutting dies of rotary die cutting machines are designed to produce clean cuts without burrs or rough edges. This is crucial for automotive FPCs, as any imperfections or sharp edges can affect their electrical performance or potentially cause damage to other components.
5. Automation and Consistency: These machines can be integrated into automated production lines, offering consistent and repeatable cutting processes. This ensures that each FPC produced maintains the same high-quality standards, eliminating variations or errors that could impact the performance of automotive electronics.
6. Waste Reduction: Rotary die cutting machines optimize material usage, minimizing waste during the cutting process. The precise cutting mechanisms reduce the amount of scrap or excess material, increasing efficiency and reducing production costs.
7. Quality Control: These machines often feature integrated inspection systems that can detect defects or deviations during the cutting process. This allows for immediate identification and rectification of any issues, ensuring that only high-quality FPCs are produced and delivered to automotive manufacturers.

FAQ of rotary die cutting machines in the production of FPCs for new energy vehicles:

Q: How does a rotary die cutting machine contribute to the production of FPCs for new energy vehicles?
A: Rotary die cutting machines provide precise and efficient cutting of flexible materials, allowing for the production of FPCs with intricate shapes and dimensions required for new energy vehicles.
Q: Can a rotary die cutting machine handle different types of FPC materials used in new energy vehicles?
A: Yes, rotary die cutting machines are versatile and can handle various substrates, conductive layers, and adhesive materials used in FPCs for new energy vehicles.
Q: How does a rotary die cutting machine ensure the quality and consistency of FPCs for new energy vehicles?
A: Rotary die cutting machines offer automation and integrated inspection systems to maintain consistent cutting processes and detect defects or deviations, ensuring high-quality FPCs are produced.
Q: Does a rotary die cutting machine help in reducing waste during FPC production for new energy vehicles?
A: Yes, rotary die cutting machines optimize material usage, minimizing waste and reducing production costs in the manufacturing of FPCs for new energy vehicles.
Q: What advantages does a rotary die cutting machine offer specifically for new energy vehicle FPC production?
A: Rotary die cutting machines provide clean and burr-free cuts, high efficiency, and the ability to handle multiple layers of materials, meeting the specific requirements of FPCs used in new energy vehicles.
Q: Can a rotary die cutting machine be integrated into the production line of new energy vehicle manufacturing?
A: Yes, rotary die cutting machines can be seamlessly integrated into automated production lines, ensuring efficient and consistent production of FPCs for new energy vehicles.


Company Introduction

Langfang Fumate Automation Equipment Technology Co., Ltd. was established in December 2016 with a registered capital of 50 million RMB. Located in Langfang, which is adjacent to the capital Beijing, the company has built a production base that includes a well-equipped assembly factory, as well as a sales and service center with workshops and spare parts warehouse.

The company specializes in the manufacturing of die cutting machines and offers a wide range of series for customers in various fields such as mobile phones, tablets, smart TVs, touch screens, personal computers, laptops, computers, lithium batteries, cars, and medical devices. FUMART is a leading player in the field of automation technology and is dedicated to providing innovative one-stop solutions for industries such as electronics, printing, packaging, and healthcare.

The multi-station rotary die-cutting machine is a high-speed and precision die-cutting equipment developed by Fomat through technological innovation with independent intellectual property rights. It can quickly respond to customer needs through modular production processes, reduce labor costs, save raw materials, and improve production efficiency for customers. Fomat has become a supplier that provides one-stop leading technological solutions.In terms of sales and service, our senior, elite team is passionate and has the expertise to ensure your success.